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40.5kV Solid-Insulated Vacuum Circuit Breaker
  • 40.5kV Solid-Insulated Vacuum Circuit Breaker40.5kV Solid-Insulated Vacuum Circuit Breaker

40.5kV Solid-Insulated Vacuum Circuit Breaker

Dongfa Intelligent manufactures the 40.5kV Solid-Insulated Vacuum Circuit Breaker for C-GIS and compact switchgear applications. The series covers 12kV, 24kV, and 40.5kV voltage classes, with rated current from 630A to 2500A and rated short-circuit breaking current from 20kA to 40kA. It uses a solid-insulated pole and vacuum interrupter, with a three-position mechanism integrating circuit breaking, isolation, and earthing functions. Selection should be based on system voltage, rated current, short-circuit breaking capacity, operating mechanism voltage, mounting dimensions, and interlocking requirements.

Dongfa Intelligent is a China manufacturer of the 40.5kV Solid-Insulated Vacuum Circuit Breaker for medium- and high-voltage switchgear. Its main structure includes a vacuum interrupter, solid-insulated pole, conductive circuit, and three-position operating mechanism.

40.5kV Solid-Insulated Three-Position Vacuum Circuit Breaker

The solid-insulated pole encapsulates the vacuum interrupter and related conductive and insulation structures within a solid insulating material, forming an integrated insulation structure around the key electrical components. The three-position mechanism combines circuit breaker operation with isolation and earthing positions for use in C-GIS and compact switchgear.

The series covers 12kV, 24kV, and 40.5kV voltage classes, with rated current from 630A to 2500A and short-circuit breaking current from 20kA to 40kA.

Core Structure and Technical Features

Solid-Insulated Pole

The 40.5kV Solid-Insulated Vacuum Circuit Breaker uses a solid-insulated pole containing the vacuum interrupter, conductive loop, and epoxy resin insulation body. The integrated structure is designed for C-GIS and compact switchgear applications.

Three-Position Mechanism

The operating mechanism integrates circuit breaker, disconnector, and earthing switch functions. The three operating positions are closed, isolated/open, and earthed. Mechanical interlocking controls the operating sequence between the positions.

C-GIS and Compact Cabinet Design

The solid-insulated structure and integrated three-position mechanism are suitable for switchgear where electrical functions, mechanical interfaces, and internal cabinet space need to be coordinated. The final configuration should match the switchgear design and mounting requirements.

Technical Specifications

The main electrical and mechanical parameters of the series are shown below.

Parameter Specification
Product Type Solid-Insulated Three-Position Vacuum Circuit Breaker
Rated Voltage 12kV / 24kV / 40.5kV
Rated Frequency 50Hz
1min Power-Frequency Withstand Voltage, Phase/Earth/Gap 42kV / 65kV / 95kV
Lightning Impulse Withstand Voltage, Phase/Earth/Gap 75kV / 118kV / 125kV
Rated Operating Sequence O-0.3s-CO-180s-CO
Rated Current 630A / 1250A / 1600A / 2000A / 2500A
Rated Short-Circuit Breaking Current 20kA / 25kA / 31.5kA / 40kA
Rated Short-Circuit Making Current, Peak 50kA / 63kA / 80kA / 100kA
Rated Short-Time Withstand Duration 4s
Rated Short-Circuit Breaking Operations 30 operations
Mechanical Life 10,000 operations
Contact Gap 12kV: 9±1mm; 24kV: 13±1mm; 40.5kV: 18±1mm
Over-Travel 3.5±0.5mm
Three-Phase Opening/Closing Asynchronous ≤2ms
Closing Contact Bounce Time 12kV: ≤2ms; 24kV: ≤2ms; 40.5kV: ≤3ms
Average Opening Speed 12kV: 0.9-1.3m/s; 24kV: 1.1-1.6m/s; 40.5kV: 1.8±0.2m/s
Average Closing Speed 12kV: 0.4-0.8m/s; 24kV: 0.6-1.0m/s; 40.5kV: 0.8±0.2m/s
Closing Time 30-70ms
Opening Time 15-45ms
Energy Storage Motor Voltage AC/DC 220V / 110V
Energy Storage Motor Power 70W
Energy Storage Time ≤15s

Contact Pressure

Contact pressure varies according to the rated short-circuit breaking current. The specified values are 2000±200N for 20kA, 2400±200N for 25kA, and 3100±200N for 31.5kA. The contact pressure for the 40kA configuration is to be confirmed.

Rated Short-Circuit Breaking Current Contact Pressure
20kA 2000±200N
25kA 2400±200N
31.5kA 3100±200N
40kA To be confirmed

The selected contact pressure should correspond to the required short-circuit breaking current and specific product configuration.

Product Selection

Selection of the 40.5kV Solid-Insulated Vacuum Circuit Breaker should consider both electrical ratings and the mechanical conditions of the matching switchgear.

  • Rated voltage: 12kV, 24kV, or 40.5kV according to the system voltage.
  • Rated current: 630A, 1250A, 1600A, 2000A, or 2500A according to the circuit requirements.
  • Short-circuit breaking current: 20kA, 25kA, 31.5kA, or 40kA according to the system short-circuit capacity.
  • Operating mechanism voltage: AC/DC 220V or 110V.
  • Mounting interface: dimensions, mounting structure, cabinet arrangement, and mechanical interfaces should match the existing or new switchgear.

C-GIS Replacement Requirements

For replacement projects, electrical ratings alone are not sufficient for compatibility confirmation. The original circuit breaker and matching cabinet information should be reviewed together.

Required information includes:

  • Original circuit breaker model
  • Mounting dimension drawings
  • Switchgear information
  • Rated voltage and rated current
  • Short-circuit breaking requirements
  • Required quantity
  • Operating mechanism voltage
  • Three-position interlocking requirements

If the existing equipment uses a special mounting structure or mechanical interface, the relevant drawings should be provided for technical review before configuration.

Applications

C-GIS Switchgear

The three-position mechanism provides circuit breaking, isolation, and earthing functions for C-GIS switchgear. The circuit breaker configuration should correspond to the cabinet's electrical ratings and mechanical interfaces.

Compact Switchgear

The solid-insulated pole and integrated mechanism are suitable for compact switchgear where the internal arrangement requires coordination between electrical components and cabinet dimensions.

Replacement Projects

The product can be evaluated for replacement applications based on the original circuit breaker model, electrical parameters, mounting dimensions, operating mechanism, and interlocking arrangement.

Manufacturing and Quality Control

Dongfa Intelligent has 14 years of experience in the high-voltage electrical industry.

The company operates ISO 9001, ISO 14001, and ISO 45001 management systems. Products are manufactured according to applicable GB standards and relevant IEC 62271 requirements.

Relevant factory testing includes resistance testing, mechanical operation testing, power-frequency withstand testing, and vacuum inspection. The specific test requirements depend on the product configuration and applicable technical documentation.

Customization and Technical Support

The 40.5kV Solid-Insulated Vacuum Circuit Breaker can be configured according to project requirements. Technical confirmation can cover rated voltage, rated current, short-circuit breaking current, operating mechanism voltage, mounting dimensions, switchgear information, three-position interlocking, nameplate, and packaging requirements.

For replacement or customized projects, the original equipment drawings and technical parameters can be reviewed before production. This includes both electrical specifications and mechanical installation conditions.

Standard lead time is 7-15 working days, while customized products generally require 15-30 working days. Technical inquiries receive a response within 1 working day, and after-sales issues receive a response within 24 hours.

40.5kV Solid-Insulated Three-Position Vacuum Circuit Breaker 40.5kV Solid-Insulated Three-Position Vacuum Circuit Breaker

FAQ

Q1: What is the structure of this vacuum circuit breaker?

It consists of a vacuum interruptor, solid-insulated pole, conductive loop, epoxy resin insulation body, and three-position operating mechanism.

Q2: What are the three operating positions?

The three positions are circuit breaker closed, isolated/open, and earthed.

Q3: What voltage classes are available?

The series covers 12kV, 24kV, and 40.5kV.

Q4: What rated current options are available?

Rated current options are 630A, 1250A, 1600A, 2000A, and 2500A.

Q5: What short-circuit breaking current options are available?

The available ratings are 20kA, 25kA, 31.5kA, and 40kA.

Q6: What information is needed for a replacement project?

Please provide the original model, mounting drawings, switchgear information, electrical ratings, mechanism voltage, and three-position interlocking requirements.

Hot Tags: 40.5kV Solid-Insulated Vacuum Circuit Breaker, solid-insulated vacuum circuit breaker, 40.5kV vacuum circuit breaker manufacturer
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Contact Dongfa Intelligent for China vacuum circuit breakers, load break switches and disconnect switches. As a China manufacturer and supplier, we welcome your inquiries and will reply with product details, prices and professional support.
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