Dongfa Intelligent is a manufacturer and supplier of 40.5kV Indoor Disconnect Switch for indoor high-voltage switchgear applications. The GN27-40.5 series provides 630A and 1250A configurations, with 20kA/31.5kA 4s short-time withstand current and 50kA/80kA rated peak withstand current. The series also provides 185kV/215kV lightning impulse withstand and 95kV/115kV power-frequency withstand for different insulation conditions. Procurement teams can provide switchgear requirements for configuration review.
For procurement of the 40.5kV Indoor Disconnect Switch, Dongfa Intelligent provides manufacturer and supplier support for indoor 40.5kV switchgear projects. The GN27-40.5 series is intended to establish an isolation point within the switchgear during maintenance and inspection operations. Product configuration should be considered together with the cabinet structure, operating arrangement, insulation requirements, and available installation space to ensure proper integration into the complete electrical system.
Product Features and Insulation Design
At the 40.5kV voltage class, the insulation condition of an indoor disconnector needs to be considered from more than one direction. The GN27-40.5 series specifies separate insulation levels for the earth/phase condition and the interruptor gap, reflecting the different electrical conditions present within the switchgear.
Earth and Phase Insulation
The GN27-40.5 series provides 185kV lightning impulse withstand and 95kV one-minute power-frequency withstand for the specified earth/phase insulation condition. These values form part of the insulation coordination requirements of the complete switchgear system.
Interrupter Gap Insulation
When the disconnect is opened, the separated contacts create an isolation gap that must maintain the required dielectric strength. The specified interruptor gap values are 215kV for lightning impulse withstand and 115kV for one-minute power-frequency withstand.
The two insulation conditions should therefore be reviewed separately when evaluating the 40.5kV Indoor Disconnect Switch for a particular switchgear design.
Specifications and Configuration
The GN27-40.5 series provides 630A and 1250A configurations with different short-time and peak withstand current ratings. The applicable version can be selected according to the continuous current and short-circuit conditions of the circuit.
Parameter
GN27-40.5/630-20
GN27-40.5/1250-31.5
Rated Voltage
40.5kV
40.5kV
Rated Current
630A
1250A
4s Short-Time Withstand Current
20kA
31.5kA
Rated Peak Withstand Current
50kA
80kA
Lightning Impulse Withstand, Earth/Phase
185kV
185kV
Lightning Impulse Withstand, Interrupter Gap
215kV
215kV
1min Power-Frequency Withstand, Earth/Phase
95kV
95kV
1min Power-Frequency Withstand, Interrupter Gap
115kV
115kV
Mounting Holes
4-18×28
4-18×28; some layouts 6-17×20
630A Configuration
The GN27-40.5/630-20 configuration has a rated current of 630A, 20kA 4s short-time withstand current, and 50kA rated peak withstand current.
1250A Configuration
The GN27-40.5/1250-31.5 configuration provides a 1250A rated current, 31.5kA 4s short-time withstand current, and 80kA rated peak withstand current.
Installation and Application
Electrical ratings are only one part of selecting an indoor disconnect switch. The product also needs to correspond with the physical structure and operating arrangement of the complete switchgear.
Switchgear Installation
The installation drawing should be checked for mounting holes, component spacing, conductor position, cabinet space, and operating arrangement. The GN27-40.5 series uses 4-18×28 mounting holes, while some 1250A layouts may use 6-17×20.
Operating Arrangement
Manual or electric operation and auxiliary switch requirements should be confirmed according to the complete switchgear configuration.
Replacement and Retrofit
For existing switchgear, the original product model, nameplate, installation drawing, mounting dimensions, connection arrangement, and available cabinet space should be checked before replacement.
Typical Applications
The 40.5kV Indoor Disconnect Switch can be incorporated into indoor high-voltage switchgear used in substation incoming sections, transformer-side switchgear, busbar sections, high-voltage distribution rooms, and industrial or mining power systems where electrical isolation is required.
Operation and Maintenance
The disconnect switch may remain in one position for an extended period and be operated mainly during maintenance, isolation, or planned switching procedures. Proper installation, operation, and maintenance should therefore be considered throughout its service period.
Contact Surfaces
The 40.5kV Indoor Disconnect Switch uses silver-plated contact surfaces. Contact condition should be maintained according to the applicable operating and maintenance requirements of the switchgear.
Operating Mechanism
Appropriate lubrication, adjustment, and protection of the operating mechanism help maintain mechanical movement during service. Actual maintenance requirements depend on the installation environment and operating conditions.
1-Working-Day Technical Response
Technical enquiries concerning product parameters, installation dimensions, operating arrangements, or configuration can receive a response within 1 working day.
24-Hour After-Sales Response
For product-related issues after delivery, Dongfa Intelligent provides an initial after-sales response within 24 hours. Support can cover installation clarification, operating questions, configuration checks, and other technical issues related to the supplied product.
Repeat Orders and Replacement Support
For repeat orders or replacement projects using the same switchgear arrangement, previously confirmed product models, technical parameters, and installation information can be referenced during subsequent configuration review.
Frequently Asked Questions
Is the GN27-40.5 a circuit breaker?
No. The GN27-40.5 is a 40.5kV Indoor Disconnect Switch designed to establish an electrical isolation point. It does not replace a circuit breaker for circuit interruption and should be coordinated with the applicable protection and switching equipment.
Why are the earth/phase and interruptor gap insulation values different?
They refer to different insulation paths within the equipment. The earth/phase condition concerns insulation between energized parts and earth or other phases, while the interruptor gap concerns the dielectric strength maintained across the separated contacts.
What does the 215kV interruptor gap value mean?
It is the specified lightning impulse withstand level across the open contact gap. This parameter is used when evaluating the insulation performance of the isolated section of the switchgear.
Can the disconnect switch and vacuum circuit breaker be used in the same switchgear?
Yes. They perform different functions within the switchgear. The circuit breaker provides circuit interruption and protection functions, while the disconnect switch establishes the required isolation. Their operating sequence should follow the switchgear design.
Why should mounting dimensions be checked when the electrical ratings match?
Matching voltage and current ratings does not guarantee mechanical compatibility. Mounting hole arrangements, conductor positions, and available cabinet space may differ between switchgear designs.
Does the 2,000-operation mechanical life mean frequent operation?
No. The value specifies the mechanical operating life of the product. Actual operating frequency depends on the application and switching requirements of the complete electrical installation.
What information is useful for a replacement project?
The original 40.5kV Indoor Disconnect Switch model, nameplate, clear photographs, measured mounting dimensions, connection information, and operating arrangement can be provided for technical review.
Contact Dongfa Intelligent for China vacuum circuit breakers, load break switches and disconnect switches. As a China manufacturer and supplier, we welcome your inquiries and will reply with product details, prices and professional support.
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