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12kV Load Break Switch-Fuse Combination Unit
  • 12kV Load Break Switch-Fuse Combination Unit12kV Load Break Switch-Fuse Combination Unit

12kV Load Break Switch-Fuse Combination Unit

Dongfa Intelligent supplies global switchgear builders and power engineering procurement teams with factory-direct 12kV Load Break Switch-Fuse Combination Unit. Covering FZN25-12D/T630-20 and FZRN25-12D/T125-31.5 configurations, this product integrates load switching and fuse protection, supporting 125A/630A, 31.5kA short-circuit breaking, and 1250kVA no-load transformer breaking. Buyers seeking switchgear integration solutions can request a quote for selection support.

Dongfa Intelligent supplies the 12kV Load Break Switch-Fuse Combination Unit, which integrates load switching and fuse protection in a single device. It covers FZN25-12D/T630-20 and FZRN25-12D/T125-31.5 configurations, supporting 125A/630A rated current, 31.5kA short-circuit breaking, and 1250kVA no-load transformer breaking. The unit is used in 12kV medium-voltage distribution systems for transformer protection and industrial distribution.

12kV Load Break Switch Fuse Combination Unit

Key Features

Integrated Load Switch and Fuse Design

The 12kV Load Break Switch-Fuse Combination Unit combines the load break switch and high-voltage fuse in one device. The load switch handles normal load current switching and loop breaking, while the fuse provides short-circuit fault interruption. This integrated design reduces cabinet components and wiring complexity compared with separate circuit breaker and relay protection solutions.

Two Configurations for Different Applications

FZN25-12D/T630-20 is suitable for 630A load scenarios with 20kA 4s thermal stability and 50kA peak stability. FZRN25-12D/T125-31.5 is suitable for 125A load scenarios with 31.5kA short-circuit breaking current, 870A rated transfer current, and SDLAJ-12/SFLAJ-12 fuses. Selection depends on load current and short-circuit level.

Integrated Earthing Switch

The unit includes an earthing switch with 50kA rated peak stability current and 20kA 2s thermal stability current. It provides safety grounding during maintenance and supports five-prevention interlocking requirements. Auxiliary circuit voltage options include AC/DC 110V and 220V.

Manufacturing and Compliance

The product is manufactured according to applicable GB standards and IEC 62271 requirements. Quality management systems include ISO 9001, ISO 14001, and ISO 45001 certifications. Testing capability is CNAS/IAF recognized.

Ordering and Quality Control

Standard products support a minimum order quantity of 1 unit with a lead time of 7-15 working days. Customized configurations require 15-30 working days depending on technical requirements. Each unit undergoes resistance test, mechanical operation test, withstand voltage test, and vacuum degree inspection before shipment.

Product Type and Application

Load Switch + Fuse Combination

The 12kV Load Break Switch-Fuse Combination Unit combines a load break switch and a high-voltage fuse. The load switch manages normal load current switching and loop breaking, while the fuse provides fast short-circuit fault interruption. This provides both normal operation and short-circuit protection functions. Compared with circuit breaker solutions, the combination unit has a simpler structure and is suitable for small- to medium capacity distribution.

Two Configurations for Different Capacity Requirements

FZN25-12D/T630-20 is designed for 630A load scenarios, with 630A rated active load breaking current, 20kA 4s thermal stability, and 50kA peak stability. FZRN25-12D/T125-31.5 is designed for 125A load scenarios, with 31.5kA rated short-circuit breaking current, 870A rated transfer current, and SDLAJ-12/SFLAJ-12 fuses. Selection is based on load current and short-circuit level.

Integrated Earthing Switch

An earthing switch is integrated into the unit with 50kA rated peak stability current and 20kA 2s thermal stability current. It provides reliable safety grounding during maintenance and meets five-prevention requirements. Auxiliary circuit voltage options include AC/DC 110V and 220V, adapting to different switchgear control power supplies.

Technical Specifications

Configuration Comparison

Parameter FZN25-12D/T630-20 FZRN25-12D/T125-31.5
Rated Voltage 12kV 12kV
Rated Frequency 50Hz 50Hz
Rated Current 630A 125A
Power-Frequency Withstand (Interrupter Gap) 30kV 30kV
Power-Frequency Withstand (Phase/Earth) 42kV 42kV
Power-Frequency Withstand (Isolation Gap) 48kV 48kV
Lightning Impulse Withstand (Phase/Earth) 75kV 75kV
Lightning Impulse Withstand (Isolation Gap) 85kV 85kV
Rated Peak Stability Current 50kA
4s Thermal Stability Current 20kA
Rated Active Load Breaking Current 630A 125A
Rated Loop Breaking Current 630A 125A
Rated Cable-Charging Breaking Current 10A 10A
No-Load Transformer Breaking Capacity 1250kVA 1250kVA
Rated Short-Circuit Breaking Current 31.5kA
Rated Transfer Current 870A
Fuse Model SDLAJ-12 / SFLAJ-12
Striker Output Energy 2-5J (Medium)
Rated Short-Circuit Making Current 50kA

Configuration Comparison (Continued)

Parameter FZN25-12D/T630-20 FZRN25-12D/T125-31.5
Earthing Switch Peak Stability Current 50kA 50kA
Earthing Switch 2s Thermal Stability 20kA 20kA
Auxiliary Circuit Voltage AC/DC 110V, 220V AC/DC 110V, 220V
Mechanical Life 10,000 operations 10,000 operations

Key Parameters to Confirm

  • Rated Current: 630A (FZN25) or 125A (FZRN25), according to circuit load.
  • Short-Circuit Capability: FZN25: 20kA thermal / 50kA peak. FZRN25: 31.5kA short-circuit breaking.
  • Fuse Configuration: FZRN25 requires SDLAJ-12 / SFLAJ-12 fuses.
  • Transfer Current: FZRN25 rated transfer current 870A, confirm with fuse coordination.
  • Earthing Switch: Confirm peak stability and thermal stability requirements.
  • Auxiliary Voltage: AC/DC 110V or 220V, based on control power supply.

Configuration Selection

The 12kV Load Break Switch-Fuse Combination Unit is often used for transformer protection. First confirm transformer capacity: if 1250kVA or below with load current within 125A, choose FZRN25 (with fuse short-circuit protection). If load current is within 630A and short-circuit level does not exceed 20kA, choose FZN25. Both configurations support 1250kVA no-load transformer breaking and are suitable for distribution transformer switching.

Comparison: Combination Unit vs. Circuit Breaker + Relay Protection

Item Combination Unit Circuit Breaker + Relay Protection
Equipment Composition Load switch + fuse integrated Circuit breaker + CT + protection device
Cabinet Components Fewer, simpler wiring More, complex wiring
Short-Circuit Response Fuse acts directly, fast response Protection device acts, needs time coordination
Overall Cost Lower Higher
Applications Small- to medium capacity, transformer protection Large capacity, complex protection coordination
Maintenance Simple fuse replacement Periodic protection device calibration
Earthing Switch Integrated, easy operation Requires separate earthing switch

In small- to medium capacity distribution and transformer protection, the combination unit provides a simpler structure, faster short-circuit response, and lower overall cost compared with a circuit breaker + relay protection solution.

Applications

The 12kV Load Break Switch-Fuse Combination Unit is mainly used in 12kV medium-voltage distribution systems, including:

  • Distribution Transformer Protection: 1250kVA and below transformers, with FZRN25 configuration providing fuse short-circuit protection.
  • Industrial Distribution Lines: 630A load lines, with FZN25 configuration providing load switching and short-circuit protection.
  • Outdoor Box Substations: As load switch-fuse combination units in box substations.
  • Ring Main Units and Switchgear: Integrated in ring main units or medium-voltage switchgear as incoming or outgoing units.
  • Replacement & Retrofit Projects: Replacing existing combination units. Confirm original model and switchgear information.

The product has been exported to Southeast Asia and parts of Europe, and is used in power utilities, power plants, and mining enterprises.

Manufacturer Profile

Customization

Dongfa Intelligent was founded in 2012 and has focused on high-voltage electrical manufacturing for 14 years. For the two configuration requirements of load switch-fuse combination units, the company provides project customization. FZN25 or FZRN25 can be selected based on transformer capacity, load current, and short-circuit level. Mounting dimensions and auxiliary circuit voltage can be adjusted according to switchgear requirements. Technical engineers are available to respond to selection questions.

Quality Control

Each combination unit undergoes resistance test, mechanical operation test, withstand voltage test, and vacuum degree inspection before shipment. Test records are traceable and available upon request. The company is ISO 9001, ISO 14001, and ISO 45001 certified, with CNAS/IAF recognized testing capability. Products are manufactured according to GB standards and IEC 62271.

Production Capacity

The factory is located in Yueqing Economic Development Zone, Wenzhou, Zhejiang, covering over 2,000 m². It has 17 employees, 4 technical engineers, 2 production lines, and 1 set of testing equipment. Monthly capacity is 600-700 units, and annual capacity is 7,000-8,000 units. Products have been exported to Southeast Asia and parts of Europe.

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FAQ

Q1: What information is needed for a quotation?

A: Please provide rated current, short-circuit requirements, fuse model, auxiliary voltage, application, and quantity. The 12kV Load Break Switch-Fuse Combination Unit can be quoted based on these parameters.

Q2: What is the MOQ and lead time?

A: Standard products support MOQ 1 unit. Lead time is 7-15 working days for standard products and 15-30 working days for customized configurations.

Q3: How to choose between FZN25 and FZRN25?

A: FZN25-12D/T630-20 is for 630A load with short-circuit level not exceeding 20kA. FZRN25-12D/T125-31.5 is for 125A load with 31.5kA short-circuit breaking and fuse protection.

Q4: Do you support customization?

A: Yes. Mounting dimensions, auxiliary circuit voltage, and configuration can be adjusted according to switchgear requirements.

Q5: Are you a factory? Do you support factory audits?

A: We are a manufacturer with our own factory in Yueqing, Zhejiang, founded in 2012. Factory audits are supported.

Q6: What tests are done before shipment?

A: Each unit undergoes resistance test, mechanical operation test, withstand voltage test, and vacuum degree inspection before shipment.

Inquiry and Ordering Information

For technical review and quotation, please provide the following information:

  • Rated current
  • Short-circuit requirements
  • Fuse model
  • Auxiliary voltage
  • Application
  • Quantity

For replacement projects, please also include the original model and switchgear information when available.

Hot Tags: 12kV Load Break Switch-Fuse Combination Unit, Load Break Switch Fuse Combination Unit Manufacturer, 12kV Switch Fuse Combination Unit Supplier
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Contact Dongfa Intelligent for China vacuum circuit breakers, load break switches and disconnect switches. As a China manufacturer and supplier, we welcome your inquiries and will reply with product details, prices and professional support.
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